Tips
& Techniques
Here is a list of tips and techniques from the lessons learned and in
working with various student and university design projects.
Hardware
Wiring
Practices Use stranded wire for interconnect within a
payload. If a solid piece of wire is nicked during installation, it
may fatigue and break during operation. Use grommets for wiring that
feeds through panels and enclosures. Use high quality pin and socket
connectors for interconnects such as a DB-9 connector. Twist and tie
wrap wire bundles. Twisting the wires offers common mode protection of EMI and other electrical interference.
Battery
Fuse primary battery to prevent destruction of wiring harness. The
fusing is primarily protection during integration and test. When
using lithium cells or any battery with exposed contacts, tape the
contacts to prevent accidental shorting to a metal chassis or equipment.
Battery Pack During landing, batteries can be dislodged from the battery holder. Two tips may be helpful in securing the batteries. First, apply a strip of Kapton or equivalent tape over the ends of the batteries. Second, mount the battery holder face down so the batteries are against a solid surface.
Print Circuit Boards
Surface
Mount Connectors A Z-World processor module is used in the Payload
Computer and NSRV. They provide either a through hole or surface mount
connector for mating the module to a PCB. The surface mount
connector is easier to use in a design because you don't have to drill 80
holes for the connector pins and the PCB auto router has room between the
surface mount pads to route traces.
Communications
GMSK
Frequency A GMSK MODEM relies on the absolute frequency of the signal for proper
modulation and demodulation. Some radios can invert the spectrum in
the transmit or receive chain. The GMSK MODEM will not properly work
with an inverted spectrum. Most MODEM chips provide an option to invert the
input or output data stream.
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